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RailwayCare RJS-H280: Hydraulic Insulated Rail Joint Separator
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|---|---|
| Categories | Rail Replacement & Welding Systems |
| Brand | Railway Maintenance Equipment & Solutions |
| Model | RJS-H280 |
| Max Shear Force | 280 kN |
| Hydraulic Source | 40T manual/pump-driven jack (included) |
| Total Weight | ≤60 kg |
| Operation Time | ≤5 min per joint |
| Rail Compatibility | 43–75 kg/m, standard gauge |
| Portability | Two-person carry, modular assembly |
Detail Information
RailwayCare RJS-H280 Overview
The RailwayCare RJS-H280 Hydraulic Insulated Rail Joint Separator is engineered for the efficient and safe removal of bonded insulated rail joints (IRJs). Unlike impact-based methods that risk rail head deformation, the RJS-H280 operates on a principle of precision lateral shear displacement.
The unit integrates a matched 40-ton hydraulic jack to generate up to 280 kN of shear force, sufficient to overcome the adhesive bond between the composite insulating plates and rail web. This force induces a minute, controlled misalignment at the joint gap—just enough to break the bond, yet gentle enough to preserve rail geometry and surface integrity.
Weighing no more than 60 kg in total, the system is fully portable by two track workers and requires no external power or lifting equipment. From setup to full plate separation, the entire process takes less than five minutes, significantly reducing track possession time during maintenance windows.
Designed for use on standard-gauge lines with rail weights from 43 kg/m to 75 kg/m, the RJS-H280 is ideal for mainline, metro, and heavy-haul applications where joint reliability and operational efficiency are critical.
Robust construction, simple operation, and repeatable performance make this separator a dependable solution for modern railway infrastructure teams.
RailwayCare RJS-H280 Key Features
⚪ High Cutting Capacity: Generates a maximum shear force of 280 kN, sufficient for efficient separation.
⚪ Hydraulic Operation: Utilizes a matched 40T hydraulic jack for reliable and powerful force application.
⚪ High Efficiency: Completes the entire separation process, from setup to finish, within 5 minutes, minimizing track occupancy time.
RailwayCare RJS-H280 Technical Specifications
Parameter | Specification |
| Total Weight | ≤ 60 kg |
| Maximum Shear Force | 280 kN |
| Matched Tool | Hydraulic Jack (40T) |
| Working Efficiency | ≤ 5 minutes (From equipment installation to complete separation) |
Compatible Rail Sections | 43 kg/m to 75 kg/m (standard gauge) |
Operating Temperature Range | –30 °C to +50 °C |
Ingress Protection | IP54 |
Hydraulic Fluid | ISO VG 32, synthetic, –40°C pour point |
Typical Cycle Time | ~90 s (full stroke under load) |
RailwayCare RJS-H280 Application Effectiveness
Frequently Asked Questions
What is this product used for?
The RJS-H280 hydraulic insulated rail joint separator removes insulated joints from 43 to 75 kg/m rail on standard gauge track, using a 280 kN hydraulic jack, and is safe for electrified lines.
What are the key specifications?
Key specifications: Max Shear Force 280 kN; Total Weight ≤60 kg; Operation Time ≤5 min per joint.
Is it in stock, and what is the delivery lead time?
Lead time depends on the configuration and your location. Send us your rail type, working conditions and required quantity and our engineers will confirm availability and the delivery schedule.
What technical support is included?
We support the product through its working life: selection advice before order, guidance during commissioning, operator training where required, and a supply channel for wear parts and consumables.
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