- 20,000kilometers
China National Energy Group
RailwayCare has long provided grinding solutions for China National Energy Group, with a total grinding mileage exceeding20,000 kilometerson the Shenshuo and Huanghua lines.
Railway Maintenance Project Cooperation
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Railwaycare
Business Focus Areas
Railwaycare specializes in the following core railway maintenance and inspection services:
Rail Grinding
Track Geometry Measurement & Analysis
Rail Flaw Detection
Rail Welding & Thermit Welding Services
Manual Track Tamping
Track Lifting & Alignment
Railwaycare is capable of undertaking turnkey projects, addressing critical infrastructure challenges, and providing a comprehensive suite of specialized products and technical services tailored to each domain.
Project Categories
Railwaycare's Project Portfolio, Solutions & Offerings
| Project Categories | Products,Equipment&Training | Problems Addressed |
|---|---|---|
Rail Maintenance
| Restore optimal wheel-rail contact geometry;eliminate surface and internal defects. | |
Track Geometry Measurement & Inspection
| Acquire high-precision track geometry data to guide construction activities and assess track condition. | |
Welding & Repair
| High-strength,high-smoothness rail welds to restore structural integrity. | |
Ballast & Subgrade Maintenance
| Restore ballast elasticity and reinstatement of design track geometry | |
Integrated Overhaul Services
| Customized combination and integrated service packages of the above-listed equipmen | Restore optimal wheel-rail contact geometry;eliminate surface and internal defects. |
Process
Partnership Models & Process
For projects addressing novel challenges or technological upgrades, Railwaycare serves as your Integrated Technical Consortium, embedded from concept to standardization.
Requirement Alignment
Topic Proposal & Initial DiscussionThe Client proposes initial ideas based on operational pain points (e.g., excessive wear rate, frequent maintenance) or technical planning.
Railwaycare ProvideProvide benchmark cases, cutting-edge technical data. Assist in translating operational pain points into clear technical improvement topics to facilitate project initiation.
Technical Feasibility Study
Project Initiation & Feasibility AnalysisForm a project team to conduct technical research and preliminary feasibility analysis.
Railwaycare ProvideProvide technical research data, comparative analysis of feasible technical solutions (Option A/B). Assist in completing the Project Feasibility Study Report.
Solution Design
Technical Solution Design & Lab ValidationDetermine the technical approach, conduct detailed design, and validate fundamental principles through laboratory bench tests.
Railwaycare ProvideResponsible for product design, prototyping, and experimental validation (e.g., wear resistance, strength bench tests), ensuring theoretical feasibility.
Preliminary Design Review
Design Solution ReviewOrganize relevant experts for the first-round review of the technical solution's design rationality, safety, and cost-effectiveness.
Railwaycare ProvidePrepare review presentation materials and optimization recommendations. Participate in the review meeting, address expert queries, and initiate product improvements immediately based on review conclusions.
Preliminary Field Trial
Prototype Fabrication & On-site TestingProduce engineering prototypes for preliminary field validation on non-mainline tracks (e.g., depots, yard tracks).
Railwaycare ProvideSupply prototypes, testing plan, and preliminary findings report. Provide on-site tracking support, collect first-hand operational data to verify basic suitability of the solution.
Requirement Alignment
Formal Track Testing & Data Acquisition1. Railway test track testing (controlled environment).
2. Mainline testing (actual operating environment, strict approval required).Railwaycare ProvideSupply full set of test samples and a complete Operational Test Analysis Report. Provide test materials, co-develop the test plan, participate throughout, and accurately collect performance data to provide definitive evidence for final decision-making.
Expert & Certification Review
Multi-level Technical Review & Certification1. Project-level review: Analysis, comparison, and summary based on pilot-scale data.
2. Higher-level/Third-party review: Submission to a higher-level technical committee or designated inspection agency for technical certification.Railwaycare ProvidePrepare certification materials and facilitate third-party inspection liaison. Lead the preparation of certification submission documents, participate in reviews at all levels, and use comprehensive data to secure the Technical Review Opinion or Product Certification, completing the technical loop.
Standardization
Development of Procurement SpecificationsTranslate the certified technical solution into quantifiable Technical Specifications and Acceptance Criteria for tender procurement.
Railwaycare ProvideCo-develop a draft proposal for the Technical Specifications. Ensure technical clauses in tender documents accurately and unambiguously reflect all prior validation results, preventing bid quality variance from the source.
Tender & Delivery
Public Tender & Project ExecutionConduct public procurement based on finalized standards, sign contracts, and execute batch production and delivery.
Railwaycare ProvideSupply batch products fully compliant with all technical specifications and the project summary report.
RailwayCare is submitting this tender together with its bid partners — leading Chinese manufacturers of grinding vehicles and rail grinding systems.
Tender Analysis
The tender documentation sets out clear and definitive technical and commercial requirements.
RailwayCare thoroughly reviews and validates these requirements to ensure full compliance and inform a responsive bid strategy.
Proposal Submission
The client formally launches the bidding process by issuing the invitation to tender.
RailwayCare submits a technically sound and competitively priced proposal that directly addresses the stated scope and evaluation criteria.
Clarification Phase
During evaluation, the client may request additional information or clarification on technical or commercial aspects.
RailwayCare provides timely, accurate, and complete responses—both in writing and during clarification meetings—to support transparent and confident evaluation.
Performance & Delivery
Upon contract award, the client expects timely execution, quality assurance, and on-site support in line with agreed specifications.
RailwayCare implements a structured delivery plan—covering logistics, installation support, commissioning, and after-sales service—to ensure seamless performance and full contractual compliance.
Core Advantages
Why Choose Railwaycare?
Complete Product Ecosystem
A full range of track maintenance equipment and consumables.
We offer a single-source supply for all critical equipment and matching materials—from rail grinding and geometry inspection to flaw detection, welding, tamping, and alignment—streamlining procurement and integration.
Upstream Technical Partnership
Deep collaboration from the R&D and validation phase.
For developing new grinding protocols or inspection standards, we partner from initial laboratory validation, co-developing test procedures and finalizing specifications.
Integrated Data Workflow
Interoperability between inspection and maintenance systems.
Our geometry measurement systems, flaw detectors, grinders, and tampers share compatible data formats, allowing inspection findings to directly automate and optimize maintenance execution.
Adaptable Commercial Models
Flexible options: direct purchase, customized solutions, and full lifecycle support.
Procure standard equipment, or let us design tailored equipment packages and technical plans for your specific operational profile, supported by ongoing service and maintenance.
Localized Field Intelligence
Products engineered for China's railway operating environment.
With operational expertise aligned to Chinese railway bureau standards, our equipment is parameter-optimized and durability-tested for field reliability, compliance, and productivity.
Case
Our Case Studies
- 9000kilometers
China Nanning Railway Bureau
Railwaycare uses GEMAC to provide grinding services for rail grinding operations at Guilin West Station in Guangxi, with a total grinding mileage exceeding900 kilometers.
- 1100kilometers
China Jinan Railway Bureau
RailwayCare's GMC-96B grinding wheels were used for grinding operations at Shouguang Station on the Shandong High-Speed Railway, with a cumulative grinding mileage exceeding1100 kilometers.
Certifications
Railway-Specific Certifications
Mechanical Industry Standard of the People's Republic of China - Bonded Abrasive Products: Grinding Wheels for Railway Tracks
Quick Consultation
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Please share your specific requirements with us. You may provide equipment model numbers, technical drawings, or directly describe the compatibility challenge you need to solve. Our technical sales team will provide you with a professional preliminary assessment and solution proposal.
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